Why PCs Are Big

Height

The main reason why even Small Form Factor PCs are either tall or deep is that the popular microATX motherboard form factor requires that parts surrounding the CPU on the motherboard can be 71mm (2.8") tall and that there must be 76mm-89mm (3"-3.5") of clearance above the motherboard in those areas. This means that for reduced height the optical and hard disk drives must be arranged in front of this area, or for reduced depth they must be arranged very high above the motherboard.

Slots

The second reason for relatively large cases is that large PCI cards require both a tall case and also low motherboard electronics under where PCI cards may be installed. Although many SFF PCs opt for low-profile PCI slots which reduce both the height and the length of PCI cards, the microATX form factor requires very low parts height in areas near the front of the motherboard where low-profile PCI cards will not reach.

Width & Depth

Third, the smallest common retail motherboard form factor is microATX, and almost all cases are designed to fit a 244mm x 244mm (9.6"x9.6") motherboard. For a small desktop PC using a modern chipset, this appears to be larger than necessary. Also, microATX has space for 4 expansion slots, but many SFF PCs are built with at most one of them in use.

With a target depth of a small case of less than 250mm (10"), the components cannot be placed in front of one another — they need to be placed side by side and/or stacked vertically. Since the largest components have a depth of 175mm (7") or less, plus connectors, the microATX motherboard depth becomes the limiting factor for the case depth.